Perfect Binders

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We sell & support
the following
equipment:

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501-821-4579 or
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We appreciate your business! 


Customer Comments:

"Our new PlateWriter ICTP is awesome.  Great quality metal plates at an affordable price."
Rick
LRSD

 

"The refurbished Ryobi two color press we purchased looked like new and has been a workhorse.  You have made a great impression on us!"
Greg Kelley
Conway Schools Printshop

 

"The Duplo 5000 collating and bookletmaking system is a great machine we have come to depend on.  Simple to use and very productive."
Charles
Healthy Advice

 

Perfect Binders & Three Knife Trimmers

Duplo and Sterling perfect binders meet the demands of today's commercial and digital print environments.  Use these machines to produce catalogs, employee hand books, phone books, soft back books, school programs, sports programs, and more.  We like these machines because they are built well, simple to use, and productive.  Let us know if we can answer any questions for you by contacting us at  budsgraphics@sbcglobal.net or 501-821-4579.

bullet Sterling 860 Perfect Binder.  This single-clamp, hot-melt perfect binder and padding machine produces professional quality books.  Developed for printers, in-plant printers, on-demand printers, and bindery companies, the Sterling Digibinder will fill the job.  Push button setup allows the operator to change book thickness quickly. 

To operate, place a book in the clamp and the Digibinder automatically adjusts for book thickness clamping it tightly.  Place a cover sheet on the left side cover table.  Press the start button and the book passes over the roughing/notching saw blade and then the twin glue rollers which apply an even amount of glue to the spine of the book as it moves to the cover station.  Once the book is aligned over the cover, the cover is pressed against the glued edge and squeezed around the book.  The clamp will time out releasing the book and return to the loading station.

Here are the features:
*  Maximum book thickness 2"
*  Maximum spine length 12.5"
*  Digital control panel
*  Warm-up time 30 minutes
*  Up to 360 books per hour
*  Adjustable glue temperature, nipper dwell time, book height for the nipper plate
*  Electrical 220 volt, 1 phase 
Call 501-821-4579 or email budsgraphics@sbcglobal.net for a pdf. brochure of this machine.
Price: $10,950.00
Do you need equipment financing?  Use our payment calculator  "Click Here"

Sterling 860 Perfect Binder Brochure "Click Here"





 

 

bulletDuplo DPB-500 Automatic Setting Perfect Binder.  Loaded with features including programmable touch-screen setup, air-feed cover feeder, in-line scoring, milling station, notching , double glue drums, spine and side gluing, and more.  Operates at speeds up to 525 cycles per hour.  Includes vacuum waste removal system and vent port for glue pot fumes.  Scoring wheels and feeder automatically adjust for different book thickness.  Load and unload books from same point.

Key Features:
*  Binding thickness is 0.04" up to 2.01"
*  Book size of 4.72"x4.72" up to 14.17"x12.6"
*  Handles single and double fold sheets
*  Air feed cover station with 7.87" stack capacity
*  Speeds up to 525 cycles per hour
*  30 minute glue warm-up
*  Adjustable glue thickness
*  Dual glue rollers
*  Miss and double feed cover detector
*  Electrical requirement is 208 volt, 3 phase power
*  Dust extractor
Call 501-821-4579 or email budsgraphics@sbcglobal.net for a pdf. brochure of this machine.
Price: $53,000.00
Do you need equipment financing?  Use our payment calculator  "Click Here"

Duplo DPB-500 Automatic Setting Perfect Binder Brochure "Click Here"




 

CHALLENGE 3-Knife Trimmers

bullet Challenge CMT 130 Three-Knife Trimmer.  Short-run perfect binding has made great strides within our industry in recent years. Trimming duties have been carried out by traditional guillotines for many years, but this process is very time-consuming and less than ideal for the dynamic digital book publishers of today. Drawing on over 139-years of cutting experience, Challenge set out to design and build the ultimate book trimming solution needed for today’s competitive marketplace – the CMT 130.

The sturdy steel and cast-iron design of the CMT 130 ensures years of trouble-free operation. Hydraulic clamping and cutting action provides strength to cut through up to 2” (50.8mm) thick books without hesitation. Standard features such as UHMW gib surfaces, composite bushings, and stepper motor technology require virtually zero maintenance.

The industry-exclusive modularity of the CMT 130 provides added possibilities for future growth within your organization.

The CMT 130 can be configured as a hand-feed off-line trimmer for cost-effective trimming. The optional high-capacity feeder permits up to 36” / 914 cm of books to be stacked and automatically fed into the trimmer. The optional vertical stacker allows up to 24” / 609 cm of books to be delivered. When these two items are combined, this near-line trimming solution permits the perfect binder operator to also feed and collect product from the CMT 130 solution. The CMT 130 can also be configured for true in-line trimming by substituting the book pile feeder with our infeed conveyor and cooling elevator. A variety of conveyors are available to interface your perfect binder with the CMT 130.

The intuitive menu-driven controller allows variable mode data entry with up to 99 job storage. Swift size changes occur in approximately 10 seconds with no tools required! Machine self-diagnostics and error indication walk the operator through any difficulties. Third party control via serial communications allows integration of bar code readers/size change apparatus.

Proudly manufactured in the USA, the CMT 130 provides consistent cut quality, durability, and industry-exclusive modularity that you have come to expect from Challenge products. The CMT 130 continues our legacy of providing…  assurance you made the right decision.
bulletTrim up to 2” / 50.8 mm thick perfect-bound books
bulletVirtually maintenance-free design
bulletFully-automated size change in under 10 seconds with no tools required
bulletModular design – can be configured off-line, in-line, or near-line at any time
bulletOptional bar code size change capabilities
bulletProcess up to 200 books per hour – single book mode
bulletProcess up to 500 books per hour – optional multiple-book mode
bullet
Call for pricing and availability.
Click on the link below for a video demonstration and more information
"http://www.challengemachinery.com/products/cmt130.htm"



 

bullet Challenge CMT 330 Three-Knife Trimmer.  New in 2006 the Challenge CMT three knife In-Line or Off-Line model.  Click on the picture to enlarge!  The CMT 330 features adjustable clamp pressure, adjustable pneumatic gripper pressure, high speed steel knives, 99 channel job channel accessed from the LCD data/graphic screen, and more!  Heavy duty construction.  Works inline or offline.

Call for pricing and availability.
Click on the link below for a video demonstration and more information
"http://www.challengemachinery.com/products/cmt330.htm"

Specifications:
Minimum Book Size: 4"x6"
Maximum Book Size: 9.5"x12.5"
Maximum Book Thickness: 2"
Minimum Trim: 0.125"
Maximum Face Trim: 5.5"
Speed: 400+ books per hour
Memory: 99 Book Jobs
Set-up Time for Book Size Change: 15 seconds
Overall Machine Height: 61'
Overall Machine Width: 34.5"
Overall Machine Length: 84"
Net Weight: 2500 lbs.
Shipping Weight: 2800 lbs.
Power: 208/230 Volts, 25 amps, 3 Phase power, air supply requirements: 80-90 PSI, 5 CFM Unlubricated.

 

 

Bud's Graphics Sales & Service
18324 Lawson Rd.
Little Rock, AR 72210
(501)-821-4579    Fax: (501) 821-5453
budsgraphics@sbcglobal.net

 
 

 

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Last modified: 05/11/2012